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Changshu City Liangyi Tape Industry Co., Ltd.
Changshu Liangyi Tape Industrial Co., Ltd. is headquartered in the northern area of Zhitang Industrial Park, Changshu City, Jiangsu Province,China. The company has an annual production capacity of 40 million square meters of industrial adhesive tape.The company's products are industrial insulating tapes, the main products are polyester Mylar tape, PET non-woven composite margin tape, rubber type margin tape, electrical tape, high temperature polyimide tape, green silicone tape, transparent ...
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Changshu City Liangyi Tape Industry Co., Ltd.

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Lastest company news about Electrical Insulation Tape for Motors and Generators
Electrical Insulation Tape for Motors and Generators

2026-10-08

.gtr-container-f7e9d2 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; max-width: 100%; box-sizing: border-box; background-color: #f8f8f8; } .gtr-container-f7e9d2 h2 { font-size: 18px; font-weight: bold; color: #000000; margin-top: 30px; margin-bottom: 15px; border-bottom: 2px solid #e0e0e0; padding-bottom: 8px; } .gtr-container-f7e9d2 h3 { font-size: 16px; font-weight: bold; color: #000000; margin-top: 25px; margin-bottom: 10px; } .gtr-container-f7e9d2 p { font-size: 14px; margin-bottom: 10px; text-align: left !important; } .gtr-container-f7e9d2 ul { list-style: none !important; padding-left: 20px; margin-bottom: 10px; } .gtr-container-f7e9d2 ul li { font-size: 14px; position: relative !important; padding-left: 15px; margin-bottom: 5px; list-style: none !important; } .gtr-container-f7e9d2 ul li::before { content: "•" !important; color: #000000; position: absolute !important; left: 0 !important; font-size: 14px; line-height: 1.6; } .gtr-container-f7e9d2 table { width: 100% !important; border-collapse: collapse !important; margin-top: 20px !important; margin-bottom: 20px !important; font-size: 14px !important; border: 1px solid #d0d0d0 !important; } .gtr-container-f7e9d2 th, .gtr-container-f7e9d2 td { border: 1px solid #d0d0d0 !important; padding: 10px !important; text-align: left !important; vertical-align: top !important; word-break: normal !important; overflow-wrap: normal !important; } .gtr-container-f7e9d2 th { background-color: #e9e9e9 !important; font-weight: bold !important; color: #000000 !important; } .gtr-container-f7e9d2 tr:nth-child(even) { background-color: #f5f5f5 !important; } .gtr-container-f7e9d2 .gtr-table-wrapper { overflow-x: auto; -webkit-overflow-scrolling: touch; } @media (min-width: 768px) { .gtr-container-f7e9d2 { padding: 30px 50px; } .gtr-container-f7e9d2 h2 { font-size: 20px; } .gtr-container-f7e9d2 h3 { font-size: 18px; } } Why Is Insulation Tape Important in Motors and Generators? Electric motors and generators contain windings that operate under electrical, thermal, and mechanical stresses. Electrical insulation tape can be used to provide insulation between conductive components, protect winding structures, and secure insulation materials during manufacturing. Depending on the design, tape may be used for: Coil and winding insulation End-winding insulation Slot insulation support Layer separation Lead insulation Coil wrapping Insulation material fixation Winding reinforcement The correct tape depends on the insulation system and the manufacturing process. Common Applications 1. Motor Winding Insulation Insulation tape can be applied around coils or winding components to provide electrical separation. PET / Mylar tape is a common option when a thin, dimensionally stable insulating material is required. For applications with higher thermal requirements, PI tape or other high-temperature constructions may be considered. 2. End-Winding Insulation The end-winding area can require flexible insulation that can conform to curved or irregular surfaces. The tape should provide suitable: Flexibility Adhesion Electrical insulation Mechanical stability Temperature resistance PI and other flexible electrical insulation tapes are commonly used for demanding end-winding applications. 3. Coil Wrapping Tape can be used to wrap coils and secure insulation layers during motor or generator assembly. For these applications, consistent thickness and stable unwinding are important because the tape may be applied under controlled tension. 4. Insulation Material Fixation Adhesive tape can also be used to hold materials such as slot liners or other insulation components in position during assembly. High initial tack can be useful for some assembly processes, while other applications may require long-term temperature and electrical stability. Common Tape Materials Tape Type Main Characteristics Typical Application PET / Mylar Thin, stable, good electrical insulation Coil and winding insulation PI / Kapton High-temperature insulation capability End-winding and high-temperature applications PET Composite Non-Woven Flexible composite structure Reinforced insulation and protection PET Silicone Silicone adhesive system Selected high-temperature applications Fiberglass Cloth High strength and mechanical support Reinforcement and insulation The actual performance depends on the complete tape construction, including backing, adhesive, thickness, and test conditions. PET Tape for Motors PET insulation tape can be a practical choice for motor applications where thin electrical insulation and dimensional stability are required. It can be used for applications such as: Coil wrapping Outer winding insulation End-winding insulation Layer separation Insulation material fixation PET tapes are available in different thicknesses, colors, widths, and adhesive systems. Industry suppliers also offer PET insulation tapes specifically for motor and coil applications. PI Tape for High-Temperature Applications PI / Kapton tape is generally selected when the application requires higher thermal performance than conventional PET tape can provide. It can be considered for: High-temperature motor windings Generator insulation End-winding insulation Electrical component protection However, the temperature capability of an adhesive tape is determined by the complete construction. The adhesive must also be suitable for the intended temperature and application environment. What Should You Consider When Selecting Motor Insulation Tape? Temperature First determine the actual operating and processing temperature. Do not select a tape only according to the temperature rating of its backing material. The adhesive and complete insulation construction also need to be considered. Electrical Requirements Depending on the motor design, requirements may include: Breakdown voltage Dielectric strength Insulation resistance Insulation thickness The test method should be confirmed when comparing different suppliers. Mechanical Requirements Some motor applications require the tape to withstand: Winding tension Vibration Abrasion Coil movement Assembly forces For these applications, tensile strength and resistance to mechanical damage may be important. Adhesion Adhesion should be evaluated on the actual substrate. The tape may contact insulation film, copper wire, coil materials, or other insulation components. A tape that performs well on a standard test plate may behave differently on the actual application surface. Width and Thickness Motor insulation tape is frequently converted into customized narrow widths. Accurate slitting is important for applications where the tape must fit a specific winding or coil dimension. Motor Insulation Tape for Automatic Manufacturing Automatic winding and assembly equipment places additional requirements on tape converting quality. The finished roll should ideally have: Consistent width Clean edges Uniform winding density Stable roll shape Good flatness Consistent unwinding For narrow tapes, poor winding quality can cause wrinkles, deformation, feeding instability, or positioning problems during machine application. Therefore, motor insulation tape should be evaluated as both a material and a finished roll. How to Choose the Right Tape A practical selection process is: Application → Temperature → Electrical Requirements → Mechanical Requirements → Backing Material → Adhesive → Thickness → Width → Application Method → Roll Quality Before requesting a quotation, provide: Motor or generator application Tape material Thickness Width Length Adhesive requirement Temperature requirement Electrical requirements Manual or automatic application Estimated quantity This information helps the manufacturer recommend a suitable construction and provide more accurate samples. Motor and Generator Insulation Tape from LY Changshu Liangyi Tape Industrial Co., Ltd. is a source manufacturer of industrial electrical insulation tapes. Our production process covers: Adhesive Coating → Rewinding → Slitting → Inspection → Packing Our product range includes: PET / Mylar insulation tape PI / Kapton tape PET composite non-woven tape PET silicone tape Fiberglass cloth tape for electrical insulation Customized widths, thicknesses, lengths, colors, and roll specifications are available for suitable motor and generator applications. For automatic winding processes, we also focus on slitting accuracy, roll flatness, winding density, and finished-roll stability. Conclusion Electrical insulation tape is used in motors and generators for more than basic insulation. It can also support coil wrapping, end-winding insulation, layer separation, and insulation material fixation. The right tape should match the application's temperature, electrical, mechanical, adhesive, dimensional, and manufacturing requirements. If you are sourcing motor or generator insulation tape, send us your material, thickness, width, length, application, and quantity. LY can provide a customized electrical insulation tape solution for your winding process.
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Lastest company news about Transformer Margin Tape: How It Works and How to Select It
Transformer Margin Tape: How It Works and How to Select It

2026-10-08

.gtr-container-f7e9d2 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; max-width: 100%; box-sizing: border-box; } .gtr-container-f7e9d2 h2 { font-size: 18px; font-weight: bold; color: #000000; margin-top: 25px; margin-bottom: 15px; padding-bottom: 5px; border-bottom: 1px solid rgba(0, 0, 0, 0.1); } .gtr-container-f7e9d2 h3 { font-size: 16px; font-weight: bold; color: #000000; margin-top: 20px; margin-bottom: 10px; } .gtr-container-f7e9d2 p { font-size: 14px; margin-bottom: 10px; text-align: left !important; } .gtr-container-f7e9d2 strong { color: #000000; } .gtr-container-f7e9d2 ul { list-style: none !important; padding-left: 25px; margin-bottom: 10px; } .gtr-container-f7e9d2 ul li { position: relative; font-size: 14px; margin-bottom: 8px; padding-left: 15px; list-style: none !important; } .gtr-container-f7e9d2 ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #000000; font-size: 18px; line-height: 1; } .gtr-container-f7e9d2 ol { list-style: none !important; padding-left: 25px; margin-bottom: 10px; } .gtr-container-f7e9d2 ol li { position: relative; font-size: 14px; margin-bottom: 8px; padding-left: 25px; list-style: none !important; } .gtr-container-f7e9d2 ol li::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; color: #000000; font-size: 14px; font-weight: bold; width: 20px; text-align: right; } .gtr-container-f7e9d2 .gtr-table-wrapper { overflow-x: auto; margin-top: 20px; margin-bottom: 20px; border: 1px solid rgba(0, 0, 0, 0.1); border-radius: 4px; } .gtr-container-f7e9d2 table { width: 100%; border-collapse: collapse !important; border-spacing: 0 !important; font-size: 14px; min-width: 600px; } .gtr-container-f7e9d2 table th, .gtr-container-f7e9d2 table td { border: 1px solid #000000 !important; padding: 10px 12px !important; text-align: left !important; vertical-align: top !important; word-break: normal; overflow-wrap: normal; } .gtr-container-f7e9d2 table th { background-color: rgba(0, 0, 0, 0.05); font-weight: bold; color: #000000; } .gtr-container-f7e9d2 table tr:nth-child(even) { background-color: rgba(0, 0, 0, 0.02); } @media (min-width: 768px) { .gtr-container-f7e9d2 { padding: 20px 30px; } .gtr-container-f7e9d2 h2 { font-size: 20px; margin-top: 30px; margin-bottom: 20px; } .gtr-container-f7e9d2 h3 { font-size: 18px; margin-top: 25px; margin-bottom: 12px; } .gtr-container-f7e9d2 p { margin-bottom: 12px; } .gtr-container-f7e9d2 ul, .gtr-container-f7e9d2 ol { margin-bottom: 15px; } .gtr-container-f7e9d2 table { min-width: auto; } } What Is Transformer Margin Tape? Transformer margin tape is a narrow electrical insulation tape used around the edges of transformer windings to create a controlled insulating margin. In a typical winding structure, the margin extends the insulation path between conductive parts. This helps maintain the required electrical separation while allowing the winding to be manufactured within the available bobbin or coil width. Margin tape is therefore not simply used for bonding. Its width, position, thickness, and winding accuracy can directly affect the insulation structure. How Does Margin Tape Work? A transformer winding may contain primary, secondary, bias, and other winding sections. Margin tape can be positioned along the sides of the winding area so that the conductive winding does not extend directly to the edge. A simplified structure is: Bobbin → Margin Tape → Winding → Insulation Layer → Winding The actual design depends on the transformer construction and applicable insulation requirements. For margin-wound transformer designs, the margin helps establish the required creepage path between winding sections. Why Is Margin Width Important? Margin width is one of the most important specifications. If the margin is too narrow, the designed insulation distance may not be achieved. If it is unnecessarily wide, it can reduce the available winding area. Therefore, margin width should be determined according to the transformer design and required insulation distance rather than simply selecting the widest tape available. For example, transformer designs may use symmetrical margins on both sides of the winding. The effective winding area is therefore affected by the margin width. Required margin width → Available winding width → Actual winding position These dimensions should be considered together during transformer design. Common Materials for Transformer Margin Tape PET / Mylar Margin Tape PET film is widely used for electrical insulation because of its combination of dimensional stability, mechanical strength, and electrical insulation properties. PET / Mylar margin tape can be slit into narrow customized widths for transformer winding applications. It is suitable for applications where thin and stable insulation material is required. PET Composite Non-Woven Margin Tape A PET composite non-woven structure can combine a PET film with a non-woven insulation layer. This type of construction can provide additional flexibility and mechanical support compared with a single film structure. It can be considered for transformer applications where a composite insulation structure is preferred. PI / Kapton Margin Tape PI tape can be selected when the application requires higher-temperature performance. However, the actual temperature capability depends on the complete tape construction, including the polyimide film and adhesive system. Key Specifications When Buying Margin Tape 1. Width Width is usually one of the most important requirements for margin tape. Customers should specify the required width based on the transformer design and winding structure. For narrow-width products, consistent slitting is especially important. 2. Thickness The total thickness should be clearly defined. When requesting a quotation, confirm whether the specification refers to: Base film thickness Composite material thickness Adhesive thickness Total tape thickness This avoids confusion when comparing different suppliers. 3. Electrical Performance Depending on the insulation system, customers may specify: Breakdown voltage Dielectric strength Insulation resistance Required insulation thickness The test method and conditions should also be confirmed when comparing technical data from different suppliers. 4. Adhesive If adhesive-backed margin tape is required, adhesive selection should consider: Required tack Peel strength Application substrate Temperature Manufacturing process Long-term stability The adhesive should hold the tape in position without interfering with the transformer insulation system. 5. Winding Quality For automatic winding, finished-roll quality is particularly important. The tape should have: Accurate width Clean edges Stable roll shape Uniform winding density Good flatness Consistent unwinding Poorly rewound narrow tape can cause feeding instability or affect positioning during automatic winding. Margin Tape for Automatic Transformer Winding Automatic winding machines require stable and consistent tape feeding. A narrow margin tape roll may be subjected to tension, acceleration, and repeated changes in winding direction during production. Therefore, the quality of the finished roll can be just as important as the basic material specification. For automatic applications, buyers should evaluate both: Tape Performance + Converting Quality This includes the film or composite material, adhesive, slitting accuracy, rewinding tension, roll flatness, and winding density. How to Choose the Right Margin Tape Before selecting a product, confirm the following: Requirement What to Confirm Application Transformer type and winding position Material PET, composite, PI, etc. Width Required margin width Thickness Total tape thickness Adhesive Adhesive type and adhesion requirement Electrical Breakdown / dielectric requirements Temperature Operating and process temperature Application Manual or automatic winding Roll Length, core, winding density and flatness A practical selection process is: Transformer Design → Required Insulation Margin → Tape Width → Material → Thickness → Adhesive → Electrical Requirements → Winding Method → Finished Roll Customized Transformer Margin Tape from LY Changshu Liangyi Tape Industrial Co., Ltd. is a source manufacturer specializing in industrial electrical insulation tapes. Our production process covers: Adhesive Coating → Rewinding → Slitting → Inspection → Packing We manufacture: PET / Mylar insulation tape PI / Kapton tape PET composite non-woven tape PET silicone tape Fiberglass cloth tape for electrical insulation For transformer margin tape, customized width, thickness, length, adhesive, color, and roll specifications can be provided according to the application. Our converting process also focuses on narrow-width slitting, roll flatness, winding density, and stable finished-roll quality for manual and automatic applications. Conclusion Transformer margin tape helps establish a controlled insulating margin around transformer windings. The correct product should be selected according to the transformer design, required insulation distance, tape width, thickness, electrical requirements, adhesive, and winding process. For automatic winding applications, slitting accuracy and finished-roll quality should also be considered. Looking for customized transformer margin tape? Send us your required width, thickness, material, length, application, and quantity. LY can provide a suitable electrical insulation tape solution for your transformer winding application.
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Lastest company news about PET Composite Non-Woven Tape for Electrical Insulation
PET Composite Non-Woven Tape for Electrical Insulation

2026-09-29

.gtr-container-xyz123 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; box-sizing: border-box; background-color: #f8f8f8; } .gtr-container-xyz123 h2 { font-size: 18px; font-weight: bold; color: #000000; margin-top: 25px; margin-bottom: 15px; padding-bottom: 5px; border-bottom: 1px solid #eee; } .gtr-container-xyz123 h3 { font-size: 16px; font-weight: bold; color: #000000; margin-top: 20px; margin-bottom: 10px; } .gtr-container-xyz123 p { font-size: 14px; margin-bottom: 10px; text-align: left !important; } .gtr-container-xyz123 strong { color: #000000; } .gtr-container-xyz123 ul { list-style: none !important; padding-left: 20px !important; margin-bottom: 10px; } .gtr-container-xyz123 ul li { position: relative !important; padding-left: 15px !important; margin-bottom: 5px !important; font-size: 14px !important; list-style: none !important; } .gtr-container-xyz123 ul li::before { content: "•" !important; color: #000000 !important; position: absolute !important; left: 0 !important; font-size: 14px !important; line-height: 1.6 !important; } .gtr-container-xyz123 ol { list-style: none !important; padding-left: 25px !important; margin-bottom: 10px; } .gtr-container-xyz123 ol li { position: relative !important; padding-left: 15px !important; margin-bottom: 5px !important; font-size: 14px !important; list-style: none !important; } .gtr-container-xyz123 ol li::before { content: counter(list-item) "." !important; color: #000000 !important; position: absolute !important; left: 0 !important; font-size: 14px !important; line-height: 1.6 !important; text-align: right; width: 15px; } .gtr-container-xyz123 .gtr-table-wrapper { width: 100%; overflow-x: auto; margin-bottom: 20px; } .gtr-container-xyz123 table { width: 100%; border-collapse: collapse !important; margin-bottom: 15px; font-size: 14px; min-width: 600px; } .gtr-container-xyz123 table th, .gtr-container-xyz123 table td { border: 1px solid #ccc !important; padding: 10px !important; text-align: left !important; vertical-align: top !important; word-break: normal !important; overflow-wrap: normal !important; } .gtr-container-xyz123 table th { background-color: #e0e0e0; font-weight: bold; color: #000000; } .gtr-container-xyz123 table tr:nth-child(even) { background-color: #f2f2f2; } .gtr-container-xyz123 table tr:hover { background-color: #e6e6e6; } @media (min-width: 768px) { .gtr-container-xyz123 { padding: 25px 50px; } .gtr-container-xyz123 h2 { font-size: 20px; } .gtr-container-xyz123 h3 { font-size: 18px; } .gtr-container-xyz123 table { min-width: auto; } } What Is PET Composite Non-Woven Tape? PET composite non-woven tape is an electrical insulation tape made by combining a polyester (PET) film layer with a non-woven insulating layer, together with a suitable adhesive system when an adhesive-backed construction is required. The composite structure combines the dimensional stability and dielectric properties of PET film with the flexibility and conformability of non-woven material. This makes PET composite non-woven tape useful for electrical insulation applications where a single film layer may not provide the required combination of flexibility, mechanical protection, and insulation performance. Structure of PET Composite Non-Woven Tape A typical construction may include: PET Film + Non-Woven Insulation Layer + Adhesive Depending on the application, the material structure and adhesive can be customized. The PET layer can provide: Electrical insulation Dimensional stability Mechanical strength Smooth and consistent surface The non-woven layer can provide: Flexibility Conformability Cushioning Additional insulation thickness The final performance depends on the materials, thickness, adhesive system, and manufacturing process. Where Is PET Composite Non-Woven Tape Used? PET composite non-woven tape can be used in various electrical insulation applications. 1. Transformer Insulation The tape can be used for winding insulation, layer separation, component wrapping, and other insulation positions where a composite structure is required. Transformer insulation systems may use different materials according to the specific electrical, thermal, and mechanical requirements of each position. 2. Motor and Coil Insulation PET composite non-woven tape can also be considered for motor and coil applications where flexibility and insulation stability are important. It can be used for: Coil wrapping Winding insulation Component fixing Protective insulation Separation between insulating components 3. Electrical Components The composite structure can also be used in various electrical and electronic components where additional insulation thickness or conformability is required. PET Composite Non-Woven Tape vs PET Film Tape Although both products use PET film, their structures and application characteristics are different. Feature PET Film Tape PET Composite Non-Woven Tape Structure PET film + adhesive PET + non-woven + adhesive Flexibility Good Generally higher Surface Smooth Composite structure Dimensional stability High High, depending on construction Cushioning Limited Better Thickness options Thin to medium Medium and higher constructions Typical use General electrical insulation Composite insulation and wrapping The right choice depends on the insulation position and required tape construction rather than simply the material name. How to Choose PET Composite Non-Woven Tape Before selecting a product, several parameters should be confirmed. Thickness Thickness affects insulation build-up, mechanical protection, and the available space inside the component. Width The tape width should match the winding or assembly process. Narrow tapes may be required for automatic or precision applications. Adhesive The adhesive system should be compatible with the application temperature and the surface being bonded. Electrical Performance Depending on the insulation system, buyers may need to evaluate dielectric strength, insulation resistance, and other electrical properties. Temperature Resistance The complete tape construction should be evaluated under the actual operating and processing temperature. Winding and Converting Quality For automatic applications, consistent slitting, stable rewinding, edge quality, and winding density are also important. Why Manufacturing Quality Matters For composite insulation tapes, the performance of the finished product depends not only on the raw materials but also on the converting process. Important manufacturing controls include: Composite material quality Adhesive coating uniformity Drying and curing Rewinding tension Slitting accuracy Roll winding density Finished-product inspection Poor converting quality can cause problems such as uneven edges, unstable rolls, wrinkles, or inconsistent tape feeding. Customized PET Composite Non-Woven Tape Different electrical components may require different combinations of: PET film thickness Non-woven thickness Total thickness Adhesive type Adhesive thickness Tape width Roll length Core size Color Therefore, customized PET composite non-woven tape can be developed according to the customer's insulation structure and production process. Liangyi Tape — Electrical Insulation Tape Manufacturer Changshu Liangyi Tape Industrial Co., Ltd. is a source manufacturer of electrical insulation tapes with in-house coating, rewinding, and slitting capabilities. Our product range includes: PET / Mylar insulation tape PI / Kapton tape PET composite non-woven tape PET silicone tape Fiberglass cloth insulation tape Transformer barrier tape Transformer margin tape We can provide customized widths, thicknesses, adhesive systems, and roll specifications for transformer, motor, coil, and other electrical insulation applications. Conclusion PET composite non-woven tape combines the advantages of PET film and non-woven insulation materials in one composite construction. It can be considered when an electrical insulation application requires a combination of insulation, flexibility, mechanical stability, and conformability. When selecting the right tape, evaluate the complete construction, adhesive system, thickness, electrical performance, temperature requirements, and converting quality rather than choosing only by the backing material. Looking for customized PET composite non-woven tape for electrical insulation? Contact Liangyi Tape for your application requirements.
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Lastest company news about Why Tape Flatness Matters in Automatic Tape Application
Why Tape Flatness Matters in Automatic Tape Application

2026-09-28

.gtr-container-234567 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 20px; max-width: 1200px; margin: 0 auto; background-color: #f8f8f8; } .gtr-container-234567 p { font-size: 14px; margin-bottom: 1em; text-align: left; } .gtr-container-234567 strong { color: #000000; } .gtr-container-234567 h2 { font-size: 18px; font-weight: bold; color: #000000; margin-top: 2em; margin-bottom: 1em; padding-bottom: 5px; border-bottom: 2px solid #000000; } .gtr-container-234567 h3 { font-size: 16px; font-weight: bold; color: #000000; margin-top: 1.5em; margin-bottom: 0.8em; } .gtr-container-234567 ul { list-style: none !important; padding-left: 20px !important; margin-bottom: 1em; } .gtr-container-234567 ul li { position: relative !important; padding-left: 20px !important; margin-bottom: 0.5em !important; font-size: 14px !important; list-style: none !important; } .gtr-container-234567 ul li::before { content: "•" !important; position: absolute !important; left: 0 !important; color: #000000 !important; font-size: 1.2em !important; line-height: 1 !important; } .gtr-container-234567 ol { list-style: none !important; padding-left: 25px !important; margin-bottom: 1em; } .gtr-container-234567 ol li { position: relative !important; padding-left: 25px !important; margin-bottom: 0.5em !important; font-size: 14px !important; list-style: none !important; } .gtr-container-234567 ol li::before { content: counter(list-item) "." !important; position: absolute !important; left: 0 !important; color: #000000 !important; font-size: 1em !important; font-weight: bold !important; width: 20px !important; text-align: right !important; } .gtr-container-234567 .gtr-table-wrapper { overflow-x: auto; margin-bottom: 1.5em; border: 1px solid #ddd; border-radius: 4px; } .gtr-container-234567 table { width: 100% !important; border-collapse: collapse !important; border-spacing: 0 !important; margin: 0 !important; font-size: 14px !important; line-height: 1.5 !important; color: #333 !important; } .gtr-container-234567 table th, .gtr-container-234567 table td { padding: 12px 15px !important; border: 1px solid #e0e0e0 !important; text-align: left !important; vertical-align: top !important; word-break: normal !important; overflow-wrap: normal !important; } .gtr-container-234567 table th { background-color: #e0e0e0 !important; font-weight: bold !important; color: #000000 !important; border-color: #000000 !important; } .gtr-container-234567 table tr:nth-child(even) { background-color: #f0f0f0 !important; } .gtr-container-234567 table tr:hover { background-color: #e8e8e8 !important; } .gtr-container-234567 img { height: auto; display: block; margin: 0 auto; } @media (min-width: 768px) { .gtr-container-234567 { padding: 30px 50px; } .gtr-container-234567 h2 { font-size: 22px; } .gtr-container-234567 h3 { font-size: 18px; } } Electrical insulation tape is often used in automatic winding and taping processes for transformers, coils, motors, and other electrical components. For these applications, electrical insulation performance is not the only consideration. Tape flatness, winding density, roll stability, and slitting quality can also directly affect the performance of automatic equipment. A tape that looks acceptable during manual application may still cause problems on an automatic winding machine if the finished roll is not sufficiently flat and stable. What Is Tape Flatness? Tape flatness refers to the ability of a finished tape roll or tape web to remain relatively flat and stable without excessive curling, deformation, edge lifting, or uneven winding. For automatic applications, good tape flatness helps the tape: Feed smoothly through the machine Maintain a stable running direction Pass through guide rollers correctly Maintain consistent contact with the application surface Reduce wrinkles and edge deformation Prevent unexpected interference with machine components This is particularly important for narrow insulation tapes used at high winding speeds. Why Is Flatness Important for Automatic Winding Machines? Automatic winding machines typically use rollers, guides, tension systems, and other mechanisms to control the movement of insulation tape. Research on insulation-tape winding systems also highlights the importance of controlling tape tension during automatic winding. If the tape roll has poor winding quality, several problems may occur. 1. Tape Deformation If the finished roll is uneven or has excessive internal stress, the tape may deform when unwound. This can cause: Edge lifting Tape curling Wrinkles Uneven feeding Unstable positioning 2. Unstable Tape Feeding Automatic equipment requires relatively consistent tape movement. A deformed tape roll may cause the tape to move from side to side or fail to remain properly aligned with the guide system. This can affect the final winding position. 3. Interference With Machine Rollers For some automatic winding applications, the tape needs to pass through multiple rollers. If the tape roll contains loose areas, protrusions, or unevenly wound sections, the tape may not enter the roller system smoothly. In severe cases, the tape can become trapped between rollers and interrupt production. 4. Reduced Winding Consistency Uneven winding density can create differences in roll diameter and local tension. During automatic application, this may result in inconsistent tape feeding and different winding tension from one section of the roll to another. What Causes Poor Tape Flatness? Tape flatness is influenced by several manufacturing factors. Factor Possible Effect Rewinding tension Excessive or insufficient tension may cause deformation Winding density Loose winding can create gaps and unstable roll structure Slitting quality Uneven edges can affect tape tracking Core alignment Misalignment can cause an uneven roll Film properties Flexible films may be more sensitive to winding conditions Adhesive properties Adhesive thickness and tack can affect winding behavior Roll handling Improper storage or transportation may deform finished rolls Therefore, tape flatness should be considered together with rewinding and slitting quality, rather than treated as an isolated appearance requirement. Why Winding Density Matters A well-controlled rewinding process should produce a compact and uniform roll. If the winding density is too low, gaps may form between tape layers. These gaps can become more obvious during transportation, storage, or automatic unwinding. For narrow tapes used on automatic equipment, loose winding may create local protrusions or unstable sections. A sufficiently dense and uniform roll provides better dimensional stability and more consistent tape feeding. The Relationship Between Rewinding Tension and Flatness Rewinding tension needs to be carefully controlled. If the tension is too high, the tape may experience excessive stress, edge deformation, or roll distortion. If the tension is too low, the winding may become loose and unstable. Therefore, the objective is not simply to use higher winding tension, but to establish a suitable tension range according to the tape structure, width, thickness, adhesive system, and application requirements. This is especially important for PET/Mylar insulation tapes and other thin electrical insulation materials. How Can Manufacturers Improve Tape Flatness? A reliable manufacturing process should control several stages: 1. Stable Slitting The tape should be slit to the required width with consistent edges and minimal deformation. 2. Controlled Rewinding Rewinding tension should be adjusted according to the tape construction and roll dimensions. 3. Uniform Winding Density The finished roll should be compact and evenly wound without obvious loose sections or local protrusions. 4. Roll Inspection Finished rolls can be checked for: Flatness Edge condition Roll appearance Winding density Core alignment Width Length Adhesive condition 5. Application Testing For tapes intended for automatic equipment, testing the tape on the actual application process can provide more useful information than relying only on conventional laboratory tests. Tape Flatness Is More Than an Appearance Requirement For general manual applications, minor roll deformation may not always cause an obvious problem. For automatic tape application, however, the requirements can be much stricter. A stable tape roll can help improve feeding consistency, reduce machine interruptions, and maintain uniform winding quality. This is why electrical insulation tape for automatic equipment should be evaluated not only for electrical and adhesive properties, but also for flatness, winding density, rewinding quality, and converting accuracy. Liangyi Tape: Electrical Insulation Tape for Automatic Applications Changshu Liangyi Tape Industrial Co., Ltd. manufactures electrical insulation tapes with in-house coating, rewinding, and slitting capabilities. Our product range includes: PET / Mylar insulation tape PI / Kapton tape PET silicone tape PET composite non-woven tape Fiberglass cloth insulation tape Transformer barrier tape and margin tape For automatic winding applications, we can customize tape width, thickness, roll length, adhesive system, rewinding structure, and other converting requirements according to the customer's application. Our focus is not only on the tape material itself, but also on the finished roll quality required by the customer's production process. Conclusion For automatic tape application, tape flatness and winding quality can be just as important as basic insulation and adhesive performance. Proper slitting, rewinding tension, winding density, and finished-roll inspection can help produce a more stable tape roll for automatic winding machines. When selecting electrical insulation tape for automatic equipment, it is therefore important to evaluate both material performance and converting quality. Looking for customized electrical insulation tape for automatic winding applications? Contact Liangyi Tape for PET, PI, silicone, composite, and other electrical insulation tape solutions.
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Lastest company news about What Is Margin Tape and How Is It Used in Transformers?
What Is Margin Tape and How Is It Used in Transformers?

2026-09-28

.gtr-container-f7e9d2 { font-family: Verdana, Helvetica, "Times New Roman", Arial, sans-serif; color: #333; line-height: 1.6; padding: 15px; font-size: 14px; } .gtr-container-f7e9d2 h2 { font-size: 18px; font-weight: bold; margin-top: 25px; margin-bottom: 15px; color: #000000; border-bottom: 2px solid #e0e0e0; padding-bottom: 8px; } .gtr-container-f7e9d2 h3 { font-size: 16px; font-weight: bold; margin-top: 20px; margin-bottom: 10px; color: #000000; } .gtr-container-f7e9d2 p { margin-bottom: 10px; text-align: left !important; font-size: 14px; } .gtr-container-f7e9d2 ul { list-style: none !important; padding-left: 20px !important; margin-bottom: 10px; } .gtr-container-f7e9d2 ul li { position: relative !important; padding-left: 20px !important; margin-bottom: 5px !important; font-size: 14px; list-style: none !important; } .gtr-container-f7e9d2 ul li::before { content: "•" !important; color: #000000 !important; position: absolute !important; left: 0 !important; font-size: 16px !important; line-height: 1.6 !important; } .gtr-container-f7e9d2 strong { font-weight: bold; color: #000000; } .gtr-container-f7e9d2 .highlight { color: #000000; font-weight: bold; } @media (min-width: 768px) { .gtr-container-f7e9d2 { padding: 25px 50px; } .gtr-container-f7e9d2 h2 { font-size: 20px; } .gtr-container-f7e9d2 h3 { font-size: 18px; } } Margin tape is an electrical insulation material used in transformer winding applications to create a controlled insulating margin between conductive layers and other transformer components. It is commonly supplied in narrow or customized widths and can be made from different insulating materials depending on the transformer design, insulation system, and manufacturing requirements. What Is Transformer Margin Tape? Transformer margin tape is used to provide additional insulation coverage along the edge of a winding or insulating layer. During transformer manufacturing, maintaining the required insulation distance is important. Margin tape can help create a defined insulating area and reduce the risk of unwanted contact between conductive components. The exact width, thickness, and material of margin tape depend on the transformer structure and insulation requirements. Where Is Margin Tape Used? Margin tape is mainly associated with transformer winding and electrical insulation applications. Typical applications include: Transformer winding insulation Edge insulation Layer separation Insulation margin control Electrical component protection Customized transformer insulation structures The tape may be applied manually or incorporated into automated winding and assembly processes. Common Materials for Margin Tape PET / Mylar Margin Tape PET film is commonly used for electrical insulation because it provides a combination of mechanical strength, dimensional stability, and electrical insulation performance. PET / Mylar margin tape can be supplied in customized widths and thicknesses according to the transformer design. PI / Kapton Margin Tape PI tape may be selected when the application requires higher-temperature performance. The suitability of PI margin tape depends on the complete tape construction, including the polyimide film and adhesive system. Composite Insulation Tape Composite structures can combine different insulation materials to meet specific requirements for flexibility, thickness, mechanical performance, or electrical insulation. The appropriate construction should be selected according to the customer's insulation system. How to Choose Margin Tape for Transformers? 1. Width Width is one of the most important specifications for margin tape. The required width should correspond to the transformer winding design and the required insulation margin. For customized products, manufacturers can slit wider materials into specific narrow widths. 2. Thickness The thickness of margin tape affects the overall insulation structure. Customers should clarify whether the specified thickness refers to: Film thickness Adhesive thickness Total tape thickness 3. Electrical Insulation Performance Depending on the application, customers may specify requirements such as: Breakdown voltage Dielectric strength Insulation resistance Insulation thickness Testing methods should be clearly defined when comparing products from different suppliers. 4. Temperature Requirements The tape should be compatible with the operating temperature of the transformer and the overall insulation system. The actual temperature performance depends on the complete construction, including the backing material and adhesive. 5. Application Method The application method can also influence tape selection. For automatic winding or dispensing, important factors may include: Consistent width Stable roll structure Suitable winding density Clean slitting edges Good roll flatness Controlled adhesive performance A tape that works well for manual application may require additional process validation for automatic equipment. Customized Transformer Margin Tape Transformer manufacturers may have different requirements for margin tape depending on their winding design. Typical specifications include: Material Total thickness Width Roll length Core size Adhesive type Color Packaging At Liangyi Tape, we provide customized electrical insulation tape solutions with coating, rewinding, and slitting capabilities. Our self-produced insulation tape categories include: PET / Mylar insulation tape PI / Kapton tape PET composite non-woven tape PET silicone tape Fiberglass cloth tape for electrical insulation applications Margin Tape Manufacturer in China Changshu Liangyi Tape Industrial Co., Ltd. is a source manufacturer of industrial electrical insulation tapes in China. We focus on electrical insulation tape manufacturing and customized converting rather than general packaging tape. Our capabilities include: Adhesive Coating → Rewinding → Slitting → Inspection → Packing Relevant quality and compliance documentation includes UL E246820, ISO 9001, ISO 14001, IATF 16949, REACH, and RoHS-related testing documentation. Conclusion Margin tape is an important insulation material for transformer winding applications. By providing a controlled insulating margin, it can help meet the electrical separation requirements of different transformer designs. When selecting margin tape, customers should consider the required material, width, thickness, electrical performance, temperature requirements, adhesive, and application method. Looking for transformer margin tape? Contact Liangyi Tape with your required width, thickness, quantity, and application for a customized electrical insulation tape solution.
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Latest company case about Dual-Layer Kapton Tape for High-Voltage and High-Temperature Insulation
Dual-Layer Kapton Tape for High-Voltage and High-Temperature Insulation

2026-09-17

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Customer Application The customer required a high-performance Kapton tape solution for an electrical insulation application involving demanding voltage resistance and high-temperature conditions. 2. Customer Requirements High breakdown voltage performance. High-temperature resistance requirement: 180°C for 24 hours. A customized insulation tape solution capable of meeting the customer's application requirements. 3. Technical Challenge The existing single-layer Kapton tape had a breakdown voltage of more than 4.5 kV, which did not meet the customer's higher voltage requirement. Existing solutions from other suppliers were unable to provide a suitable solution within the specified timeframe. 4. Innovative Solution: Dual-Layer Kapton Tape Based on the customer's requirements, LY proposed and successfully developed an innovative dual-layer Kapton tape structure. The developed tape consisted of two Kapton film layers bonded together using an adhesive layer between the films. The bottom surface of the inner film was coated with silicone adhesive, which served as the bonding layer for attachment to the customer's product. The total thickness of the developed tape was 65 μm. The dual-layer structure was developed specifically to improve the insulation performance required by the customer. 5. Product Structure Outer Kapton Film Adhesive Bonding Layer between the two films Inner Kapton Film Silicone Adhesive on the bottom surface of the inner film for bonding to the customer's product 6. Product Specification Item Specification / Result Product Dual-Layer Kapton Tape Total Thickness 65 μm Single-Layer Breakdown Voltage >4.5 kV Dual-Layer Breakdown Voltage 8 kV High-Temperature Requirement 180°C for 24 hours (customer requirement) Adhesive Structure Adhesive bonding layer between films; silicone adhesive on the bottom surface of the inner film 7. Testing & Validation The developed dual-layer Kapton tape achieved a breakdown voltage of 8 kV, compared with more than 4.5 kV for the existing single-layer solution. The customer specified a high-temperature requirement of 180°C for 24 hours. The original detailed measurement records for this historical project are no longer available; therefore, this case study does not state a specific measured high-temperature result. The overall customer validation was successful, and the developed product passed the customer's testing and proceeded to batch orders. 8. Project Result Successfully developed a customized dual-layer Kapton tape solution. Achieved a tested breakdown voltage of 8 kV. Addressed the customer's high-voltage insulation requirement. Completed successful customer validation. The project resulted in batch orders. 9. Why Choose LY Source manufacturer with in-house coating, rewinding, and slitting capabilities. Ability to develop customized electrical insulation tape structures. Experience in high-voltage and high-temperature insulation applications. Flexible technical communication and project-based product development. Focus on long-term cooperation and application-oriented solutions. 10. Related Applications High-voltage electrical insulation High-temperature electrical insulation Transformer and motor insulation Electronic component insulation Customized industrial insulation applications 11. Contact Changshu Liangyi Tape Industrial Co., Ltd. (LY)Email: ftrade2@liangyitape.comWhatsApp: +86 13338711561Website: electrical-insulationtape.com
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Latest company case about Yellow Mylar Tape for High-Frequency Transformer Automatic Winding
Yellow Mylar Tape for High-Frequency Transformer Automatic Winding

2026-09-16

Yellow Mylar Tape for High-Frequency Transformer Automatic Winding 5 mm × 132 m PET Electrical Insulation Tape with Flat and Dense Winding Customer Application Industry: Transformer ManufacturingApplication: High-Frequency Transformer InsulationProduct: Yellow Mylar Electrical Insulation TapeSpecification: 5 mm × 132 mColor: YellowApplication Method: Automatic Winding Machine Project Overview A transformer manufacturer required yellow Mylar electrical insulation tape for the automatic winding process of high-frequency transformers. Because the tape was used on an automatic winding machine, the customer had specific requirements for the flatness and winding density of the finished tape rolls. The tape needed to remain flat when placed on a horizontal surface and maintain a dense, uniform winding structure without visible gaps between the tape layers. LY supplied customized 5 mm × 132 m yellow Mylar tape according to the customer’s application requirements. Customer Requirements The customer had two key requirements for the finished tape rolls. 1. Excellent Roll Flatness After the tape was slit and rewound into finished rolls, the roll needed to maintain a flat and stable shape. When placed on a horizontal surface, the finished roll should fit closely against the surface without obvious deformation, lifting or warping. This was important because the tape roll needed to maintain a stable shape during automatic machine operation. 2. Dense and Uniform Winding The customer also required a high and consistent winding density. There could be no obvious gaps between the tape layers, as loose winding could affect the tape’s performance during automatic application. The finished roll needed to have a compact and uniform winding structure from the inner layer to the outer layer. The Challenge The customer’s automatic winding machine included a fan that directed airflow toward the tape during the production process. If there were gaps between the tape layers, the airflow could cause these gaps to become larger. As the gaps expanded, part of the tape could lift or protrude from the roll surface. This created a potential problem during automatic application: Gap between tape layers → Airflow enlarges the gap → Tape layer protrudes → Tape becomes caught between two machine rollers Once the protruding tape became caught between the two rollers, it could interfere with the automatic winding process and affect machine operation. Therefore, the customer required not only suitable adhesive and insulation performance, but also high winding density and excellent roll flatness. Our Solution Based on the customer’s automatic machine application, LY focused on optimizing the rewinding and slitting process to achieve the required finished-roll quality. The key control points included: Roll Flatness Control The rewinding process was controlled to help maintain a flat and stable finished roll. The finished rolls were checked on a horizontal surface to verify that the roll maintained good contact with the surface without obvious deformation or warping. Winding Density Control The rewinding process was controlled to maintain a dense and uniform winding structure. Particular attention was given to preventing loose winding and visible gaps between tape layers. A compact winding structure helps reduce the possibility of airflow entering between the tape layers during automatic machine operation. Slitting Quality Control The tape was precision slit to the customer’s required 5 mm width. The slitting process was controlled to maintain consistent tape width and clean edges, helping ensure stable performance during automatic winding. Product Specification Parameter Specification Product Yellow Mylar Electrical Insulation Tape Backing Material PET / Polyester Film Color Yellow Width 5 mm Length 132 m Adhesive Pressure-Sensitive Adhesive Application High-Frequency Transformer Insulation Application Method Automatic Winding Machine Key Requirement Flatness & Dense Winding Slitting Precision Slitting Roll Specification 5 mm × 132 m Quality Control For this application, conventional tape inspection alone was not sufficient. In addition to standard product inspections, LY paid particular attention to the finished-roll condition. Flatness Inspection The finished tape roll was placed on a horizontal surface to check whether it maintained good contact with the surface. The roll was inspected for: · Deformation · Warping · Lifting · Uneven contact with the horizontal surface Winding Density Inspection The finished roll was visually inspected to ensure that the tape layers were tightly and uniformly wound. Particular attention was given to: · Loose winding · Visible gaps between layers · Uneven winding · Localized protrusion of tape layers Standard Tape Inspection Other key inspection items included: · Thickness · Width · Adhesion / peel strength · Electrical insulation performance · Appearance · Slitting edge quality · Roll winding quality Application Result The 5 mm × 132 m yellow Mylar electrical insulation tape was supplied for use on an automatic winding machine in high-frequency transformer manufacturing. The finished rolls were produced with a flat and dense winding structure according to the customer’s requirements. The controlled winding density helped minimize gaps between tape layers and reduce the risk of tape layers being lifted by airflow during automatic machine operation. The customized roll specification and controlled rewinding process provided a suitable solution for the customer’s automatic winding application. Why Choose LY? Source Manufacturer, Not a Middleman LY is a source manufacturer specializing in industrial electrical insulation tapes. Our manufacturing process includes: Coating → Rewinding → Slitting → Inspection → Packing Because coating, rewinding and slitting are controlled within our manufacturing system, we can adjust production parameters according to different application requirements. For customers using automatic winding equipment, we can focus not only on the basic tape specifications but also on the finished-roll quality and machine application requirements. Customized Electrical Insulation Tape LY provides customized electrical insulation tapes according to customer requirements, including: · PET / Mylar Tape · PI / Kapton Tape · PET Composite Non-Woven Tape · PET Silicone Tape · Fiberglass Cloth Electrical Insulation Tape Customized widths, lengths and roll specifications are available for suitable applications. Applications Yellow Mylar electrical insulation tape can be used in various electrical insulation applications, including: · High-frequency transformer insulation · Transformer winding · Coil insulation · Electrical component insulation · Layer insulation · Barrier insulation · Automatic winding applications Related Products Explore more electrical insulation tape solutions from LY: · PET / Mylar Electrical Insulation Tape · Yellow Mylar Insulation Tape · PI / Kapton Electrical Insulation Tape · PET Composite Non-Woven Tape · PET Silicone Tape · Fiberglass Cloth Electrical Insulation Tape · Transformer Barrier Tape · Margin Tape Looking for Mylar Tape for Automatic Transformer Winding? If you are looking for PET Mylar tape for high-frequency transformer insulation and automatic winding machines, LY can provide customized solutions based on your application requirements. In addition to standard tape properties, we can work with customers on specific requirements for roll flatness, winding density, slitting quality and finished-roll performance. Please send us your: Material + Thickness + Width + Length + Application + Required Quantity Our team can recommend a suitable electrical insulation tape solution for your application. Contact LY for a Customized Transformer Insulation Tape Solution. Email: ftrade2@liangyitape.comWhatsApp: +86 13338711561
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